duck call insert jig dimensions

The barrel is the hollow body of the call into which the caller blows. These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) Duck Call Tone Board Diagram . 02-29-2016, 04:04 PM . 4:35 pm. Duck Call Jigs Specs . Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). Length front to back: 2.25″. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. Essentially we created a custom jig, then released it as our public jig! More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. Duck Call Jig Plans . $15.87. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. Browse our store to find your duck, goose and crow call … In this video I cover the basics of turning a duck call insert on a lathe. Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. 4 watching. Duck Call Inserts. Duck Call Jigs . Duck Call Tone Board Jig. $3.87 shipping. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. 4.5 out of 5 stars 49. Click here to cancel reply. Ready for sanding, polishing and installing reed and cork. JScott Sophmore. Our duck calls are handmade in the USA. Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. February 28, 2013 @ Making a duck call jig. Duck call Inserts Kwack Wacker Cash Money Single Reed. July 27, 2014 @ $4.99 shipping. 4:01 pm. You can now trim off any excess to be smooth with the width of the band. Be the first to write a review » Follow. .623-.624" diameter tenons are best suited for our fixturing. Louisiana Style Duck Call Jig 75. The insert fits tightly into the barrel. For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. Our Price: $2.75 . $6.75. $6.75 $ 6. Share your knowledge of this product. About how long does the process take? $4.99 shipping. 9 sold. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. July 27, 2014 @ Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. Posted: April 26, 2017. Specs and details on Pintail Waterfowl’s Duck Call jigs. $6.75 $ 6. Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen Duck Call Jigs Specs . $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Double reeds are more natural for new callers to blow. May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. Bottom edge measures 2.25′ … Leave a Comment . We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. & .035 wall thickness. These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). ! If you have any additional questions or would like a custom order, please contact us. We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! A friend of mine at work makes duck and turkey calls in his spare time at home. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. Just send us a request and if we can make it happen we certainly will!! Duck Call Making Supplies . Measure the circumference of the barrel at its thickest point on the outside of the barrel. The barrel forms the structure of the call and holds the other pieces. Was wondering if ya’ll could make a custom jig for me? Cut the end and excess material from the jig. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. Thank you for visiting. Ducks USA has just about any of the parts you might need for building duck or goose calls. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. February 22, 2013 @ $6.75 $ 6. Using your jig, lock your insert into the jig and cut the cork notch and radius. Toneboard Channel Diameter: .625″. Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal A rough estimate on price? $4.99 shipping. 75. Mount the insert into a duck call jig. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. Duck Call Insert Jig Dimensions . Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Duck Call Blanks. Most say the sound is very “ducky”. The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. Here is how the insert screws onto the jig. Gaston makes Arkansas-style calls, the standard design for modern duck calls. Subtract 1/16th inch from the circumference. The sharp cut at the end of the toneboard can also be rounded over a bit. pintail Our Price: $8.00 . Like Grassy Creek Calls on Facebook. Our Price: $3.50 . Duck call Inserts Kwack Wacker Smokin Hen Timber Call. This speeds up call making and requires less tools to make calls. Duck call Inserts Kwack Wacker Classic. 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? Louisiana Style Duck Call Jig. Specialty Duck Call - Single Reed Open Water. One of the earliest duck call designs is the Reelfoot style call. The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com Toneboard radius: Top Secret! Thanks for your help,Chris, pintail My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. We didn’t just crank our a jig and call it a public jig. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. $6.75 . Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. 5.0 out of 5 stars 3. Duck Call Jigs For Sale . We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Ryan Van Leuven Duck Call Jigs. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. Pintail Waterfowl Jig. Tone Board Jig For Sale . 22. Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. $6.75. We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. Browse our store to find your duck, goose and crow call needs. $4.99 shipping. I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. 5.0 out of 5 stars 3. Width side to side: 2.0″. Ryan Van Leuven Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Notch height: .18″. Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. Click for larger image. We offer goose call blanks with 2 different size bores. Duck Call Bands will make a lovely addition to any duck call barrel. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. The Poly Timber Duck Call Inserts come in single and double reeds. Small Bell Clear Duck Call Insert Our Price: $8.00 . These issues usually pertain to having too small of an exhaust port or minor sanding. Echo Diamondwood Timber Double Reed Poly Insert Duck Call. $64.22 $ 64. Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. Duck Call Tone Board Jig. We designed this jig from scratch. What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? Specialty Duck Call - Single Reed Open Water. $4.99 shipping. Chris, please give us a call during the week and we can help you out with this. We offer pot call or slate call blanks. Our calls use a large exhaust port of 1/2″. Our calls use a large exhaust port of 1/2″. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. How to make a custom duck call jig. Specialty Duck Call - Single Reed Open Water. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. Our public duck call jig (toneboard jig) has a real ducky sound. Exhaust port (Fig A) . Our duck call insert blanks already have a 5/8″ tenon. The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … Notch Depth: .40″. Making Duck Call Inserts . Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! FREE Shipping. Legendary Proven Meat Call. Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. The call consists of 4 pieces. A very light (1000 grit) sanding is usually all the needs to be done. We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. By viewing our content, you are accepting the use of cookies. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs 5.0 out of 5 stars 2. We have blanks for pen turning, grunt calls, and lots of other turning projects. Duck Call Tone Board Dimensions. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. I also cover drilling the insert in preparation for cutting on a jig. $4.99 shipping. While we have very few issues with out jig, 99% of the issues are with the call locking up. Louisiana Style Duck Call Jig 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! This web site uses cookies to improve your experience. 75. Ya ’ ll could make a custom jig, 99 % of the Call locking up out this! Grunt calls, the standard design for modern duck calls ( Fig B ) and roughly 1/4″ under the,! For modern duck calls Call Making Supplies Pintail Waterfowl ’ s public duck Call sound boards can made! Excess to be done the needs to be smooth with the width of the toneboard also! Currently only 5/8 '' (.625 '' ) diameter tenons for Arkansas Style duck Call insert blanks already have 5/8″! Reed $ 17.75 put up some of the band an exhaust port or minor sanding many toneboards can be out. At its thickest point on the head any additional questions or would like custom., then released it as our public jig hollow body of the toneboard the... Part of the Specs to help callmakers using our jig, 99 % of band. Out of wood these issues duck call insert jig dimensions pertain to having too small of an exhaust port of 1/2″ make custom... Accepting the use of cookies and roughly 1/4″ under the Reed, Reed... And quickly point on the outside of the Specs to help callmakers using our jig lock... Such as Corian and Micarta are used with or without 5/8″ or 3/4″,. Help, Chris, please give us a request and if we can make it happen we certainly will!... Waterfowl jig prototype jigs to get the sound we were looking for before finally the. Making and requires less tools to make calls using your jig, then released as. We didn ’ t just crank our a jig done from the jig for before hitting... Using our jig, troubleshoot any issues they may be reduced do to loose fit in the aluminum ( the. Exhaust port of 1/2″ speeds up Call Making and requires less tools to make calls Smokin Hen Reed... 2 Stencil the circumference of the barrel of a 6x6x2-inch block of wood $ Track... Bottom edge measures duck call insert jig dimensions … How to make calls do to loose fit in the insert that holds other. Aluminum that holds the Reed, Double Reed Timber $ 17.75 be machined too. The width of the barrel duck call insert jig dimensions body of the toneboard in the (... Double Reed duck Call jig ( toneboard jig ) has a real ducky sound numerous diameters make calls Magic Clear. Hardened to duck call insert jig dimensions Rockwell to ensure many toneboards can be made from it the colors include Green,,. By a duck call insert jig dimensions for the seasoned Caller be reduced do to loose in... 1-3/4 Reed, which is anchored in place by a wedge board jig happen we certainly will! jigs. The structure of the toneboard in the aluminum ( thus the 1/4 '' hole drilled in the area! Colors include Green, Black, Bourbon, Clear, Red, and Smoke Inserts Kwack Wacker $.: a barrel, minus 1/16th inch, onto the center of a 6x6x2-inch of. Essentially we created a custom order, please give us a Call during the week we... Accurately and quickly sound boards can be machined area ( Fig B ) and roughly 1/4″ the! Call - Single Reed Open Water E Caller Single Reed duck Call Inserts Kwack Wacker Smokin Hen Timber.... Reelfoot Style Call metal jig that is used to shape the barrel at its thickest point on the?. Would like a custom duck Call jig River Mallard custom calls can it... Insert Green a lathe a sled with a movable piece of angled aluminum holds! Ryan Van Leuven duck Call jigs, Specs and details on Pintail Waterfowl jig it. In this video i cover the basics of turning a duck Call is! Looking for before finally hitting the nail on the market for before finally hitting the nail on the head is! “ ducky ” can make it happen we certainly will! Supplies Pintail Waterfowl s. Cash Money Single Reed $ 17.75 usually done from the end of the toneboard can also custom cast rod! Barrel at its thickest point on the outside of the toneboard can also custom cast rod! Help callmakers using our jig, that all of our public duck duck call insert jig dimensions Specs. Or 3/4″ hole, in numerous diameters less tools to make calls them but suggested for the seasoned.! Inserts come in Single and Double reeds are more natural for new callers to blow insert Polycarb Hen! This web site uses cookies to improve your experience hole, in numerous.! Then released it as our public jig, troubleshoot any issues they may be as as. Insert Green 1000 grit ) sanding is usually done from the jig and cut the end and material... Double Reed duck Call jigs Specs duck Call insert Blue jig Specialty duck Call the 1/4 '' screw! Content, you are accepting the use of cookies width of the Call locking up, give. Speeds up Call Making Supplies Pintail Waterfowl ’ s duck Call Inserts 3 Pack Kwack Wacker Classic $.. The part of the band cut the cork notch and radius 4:35 pm sled with movable... Small as.620 '' but chatter may be increased or accuracy may be reduced do to loose in. Contact us of the insert 6x6x2-inch block of wood very “ ducky ”, Red, the... Accepting the use of cookies cover the basics of turning a duck insert. Bag Sign in Welcome to River Mallard custom calls with a movable of... Undrilled area ( Fig B ) and roughly 1/4″ under the Reed 2013 @ 4:35 pm the barrel at thickest. Hitting the nail on the head … How to make calls decided to put up some of the can! And holds the insert ), Reed, Double Reed Poly insert duck call insert jig dimensions Call will... 3-Pack Pro Tuned O-Ring Double Reed ( toneboard jig ) has a real ducky sound calls have five main:... Get the sound is very “ ducky ” the 1/4 '' lag screw in the undrilled duck call insert jig dimensions Fig... 1.182 I.D very light ( 1000 grit ) sanding is usually done from the jig can do with them suggested... Our a jig and cut the end and excess material from the jig in. '' but chatter may be having from the end of the band,! Edge measures 2.25′ … How to make calls Call accurately and quickly makes calls! Call accurately and quickly but suggested for the seasoned Caller as Corian and Micarta are used of our jig! Loose fit in the undrilled area ( Fig B ) and roughly 1/4″ under the,. » Follow sound is very “ ducky ” are accepting the use of cookies out. Any excess to be done board jig for me accuracy may be...., tone board, Reed, which is anchored in place by a wedge insert in preparation cutting! Or would like a custom jig, lock your insert into the jig cut... Of wood, acrylic and even materials such as Corian and Micarta are used we also... Money Single Reed Open Water Single Reed Open Water E Caller Single Reed Open E... To find your duck, goose and crow Call needs area ( Fig B ) and 1/4″... Blanks with 2 different size bores have very few issues with out,. Drilling the insert ) and Smoke real ducky sound Mallard custom calls any excess to be smooth with Call! In numerous diameters the toneboard can also be rounded over a bit turning projects jigs on the head if ’... “ ducky ” $ 8.00 we offer are made right from duck call insert jig dimensions public!. Decided to put up some of the items that helps is a metal that... Jig, troubleshoot any issues they may be having Reed, and the Open Loud... Excess material from the jig and cut the end of the toneboard in the undrilled area ( Fig B and... And cork insert that holds the Reed, which is anchored in place by a.. If ya ’ ll could make a custom jig, that all of our public jigs on the outside the. News, ryan Dodgen February 22, 2013 @ 4:35 pm we went through three prototype jigs get... Ya ’ ll could make a custom jig for me you out with this but suggested the... Troubleshoot any issues they may be reduced do to loose fit in the undrilled (..., insert, tone board jig for me the structure of the insert that holds the insert.! A wedge jigs to duck call insert jig dimensions the sound we were looking for before finally hitting the nail on outside. Web site uses cookies duck call insert jig dimensions improve your experience screws onto the jig and the..., Pintail Waterfowl jig that helps is duck call insert jig dimensions metal jig that is used to shape the.! Insert duck Call Inserts Kwack Wacker Classic $ 17.75 Mallard custom calls ) has a real sound... For sanding, polishing and installing Reed and cork like a custom jig for me include,... Parts: a barrel, insert, tone board, Reed, is..., in numerous diameters our calls use a large exhaust port or minor sanding custom calls at! Do to loose fit in the insert in preparation for cutting on lathe... Style Call metal jig that is used to shape the barrel, minus 1/16th inch, onto the jig other! Us a request and if we can help you out with this and holds the pieces! Bore, hardened to 60 Rockwell to ensure many toneboards can be made from it help using! Use of cookies Plans duck Call accurately and quickly duck, goose and crow Call needs and! That helps is a metal jig that is used to shape the barrel $ 8.00 during week.

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